Rahway, NJ

Merck – Fortify 80B Lab Expansion

A new substation and generator were installed without interrupting electrical service to this 48,000-square-foot lab and office.

Close up view of the power distribution system installed at the Merck Building 32 in New Jersey

Value Delivered

Forest Electric New Jersey provided electrical construction and power distribution solutions for the expansion and upgrade of Merck’s Fortify 80B Laboratory. The project utilized an integrated project delivery model, where we worked as a trade partner closely collaborating with fellow contractors and the client.

Strict project workflows and precise scheduling were required in order to avoid disrupting the client’s regular business operations. Our project management, BIM, and lean construction expertise helped improve efficiency and productivity, which was essential for keeping work on budget and on time. 

Additionally, we successfully demolished the lab’s existing electrical substation and installed a new substation and generator set while maintaining electrical service to the facility. 

Client Objectives

Merck wanted to expand both office and research laboratory space at their facility and upgrade existing laboratories. 

Solutions

Our team provided complete electrical construction of 48,000 square feet of office/lab space. In the process, our services included:

  • Design expertise and budget pricing during initial project phases 
  • Design engineering to assist with development and coordination of BIM model 
  • Project management to develop and coordinate construction schedule 
  • Coordination of design, submittals, approvals, and delivery of owner furnished electrical equipment 
  • Off-site fabrication of equipment and material to help minimize onsite labor 
  • Lean construction methodologies including coordination of material and equipment for just-in-time delivery 
  • Furnishing and installation of upgraded fire alarm system 
  • Demolition of substation and installation of new substation and generator 

Client Background    

Among the largest pharmaceutical companies in the world, Merck develops and produces medicines, vaccines, biologic therapies, and animal health products. We have a long-standing relationship with Merck and have completed more than 25 projects with them over two decades.