Rahway, NJ

Confidential Pharmaceutical Company –
Emergency Power Distribution System

Involvement in the initial design phase helped us deliver practical, efficient solutions to meet the needs of sophisticated pharma applications.

In progress view of a generator system being installed at a health care facility

Value Delivered

Forest Electric New Jersey provided the installation of the electrical distribution and power services during the construction of a site-wide emergency generator system for a leading pharmaceutical company in Rahway, NJ. As a member of the integrated project delivery team, we were highly involved in the project from its onset, working closely with the general contract, architect, and client. 

The existing infrastructure of the facility was very dense and uniquely laid out to accommodate complex pharmaceutical processes, which made the installation of duct banks challenging. Thanks to our involvement in the project’s initial design phase, we were able to find practical solutions to these issues, helping keep work moving efficiently and eliminating any exposed conduits. 

Client Objectives

The client needed to have a robust backup power system to ensure that critical operations at four of their facilities were maintained, even in the event of an unexpected outage. This required the construction of a new, campus-wide emergency distribution system, including all manholes and handholes, as well as an accompanying full control system linking automatic transfer switches to the generator controls. 

Solutions

Our scope of work included: 

  • BIM modeling and design
  • Project design and budget development
  • Lean construction processes 
  • Electrical infrastructure design
  • Furnish and installation of electrical power systems, including:
    • Substation 
    • 750-kilowatt natural gas generator 
    • Switchboard 
    • 15,000 linear feet of duct bank with 60,000 linear feet of feeder wire 
    • Emergency gensets
    • Branch power distribution equipment 
    • Uninterruptible power supply systems 
  • Furnish and installation of additional electrical systems, including:
    • Lighting 
    • Security 
    • Fire alarm 
    • IT wiring